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Kdog

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Over the weekend a friend brought me 7 buckets of wheel weights that he got from an old building he was tearing down. Grungy was a kind description. This morning, suffering from cabin fever, I decided to take them behind the barn and break em down. Drug out the 50 gallon kettle and got a good fire going under and around it and dumped all the buckets into the kettle.

Two hours later stopped smoking so I went out to skim the first layer of crud. OMG had a layer about 5" thick of whatever you wanna call it. Decided to flux it so put a chunk of wax in an old degassing lance and put it in the bottom of the metal bath. Stepped back to observe. Yes it is dangerous and the erruptions are kinda cool.

After things settled down, skimmed off another couple inches of black disgusting crud. Stirred the metal bit and still more crud came up. Skimmed that off and did another chunk of wax. Not as much but still plenty of crud to skim off. Repeat and still getting lots of crud and still very dark and nasty looking.

Got cold, added another handful of logs to the fire pit and came back in
Metal was bit cold as well ~550 degrees. Gonna let it cook a while and after I warm up gonna do another couple rounds of flux.

I know that the first round had a bunch of gunk (Bird droppings, geraase, oil, etc, ) from being stored but there is so much stuff coming up that I wonder how long its gonna take to get down to just the fine ashy stuff.

I know wheel weights are nasty but forgot just how nasty they can be.
 

Fatman

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May 1, 2011
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Northfield, Vermont
for 7 buckets of old wheel weights I'd put up with the hassle of cleaning them out!!!!! Just keep your pot hot and keep fluxing!! You're gonna end up with a nice batch of clean lead when you're done.
 

Kdog

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146 pccs 2-3/4 pound ingots that I can dent with my fingernail. 1-1/2 buckets of skimmings but I got a nice new pile of purty, clean lead.
Ended up with 14 fluxings with beeswax, 4 with sawdust fianally got to where skimmings after fluxing were just ash. I know there is still some antimony in there but I think it is a negligible amount.

I always break it down before moving it into my shop. Easier to store and although I gave a good dust collector, Fluxing indoors is not really advisable. The Mrs has a supersensitive nose unless its for nailpolish in the living room which she cannot smell when its her nails. Let me use some in the basement and what are you painting I can smell it all over the house!
 

Hawnjigs

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Mar 23, 2010
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Ogallala, NE
Wow, thats a lotta lead for a single melt. Musta been a lotta crud - I usually get 90-100# clean from a bucket of WW.
 

Kdog

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Buckets werent completly full but plenty heavy to carry up the iced over slope to the barn, I did end up with a tad over 400# of clean lead so it was worthwhile. My cast iron kettle will hold 45- 50 gallons of water so is a decent size for melting. I knewI could dump it all together and safely melt it down as one lot as long as I started it all at once. Oil, grease, flamable materials would burn off during initial melt and would serve as a sort of flux to start things off. Would not have wanted to add any of that to a molten bath. The first half hour or so, it looked like I was buring tires and it smelled really bad.

Russ, I like the option of making my own. Plus, I can cast some things that cannot be bought.
 
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